Category Archives: 3d printing

DIY Dual Extrusion

Posted on August 14, 2017 by Fernando Gomes

Dual extrusion 3D printers are not as uncommon as they used to be, but there are still a lot of single-extruder machines. [Paul Lang] wanted to refit his printer to take two MK8 extruders, and he documented his experience with a blog post that has a few good tips if you want to try it yourself.

[Paul] used Fusion 360 to design a holder for the extruders that would fit his printer. Since he had accidentally ordered a spool of pink PLA, the whole assembly is shocking pink — not subtle at all. He shares a few design tips about …read more

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Filaween 2.0 is Go

Posted on August 14, 2017 by Fernando Gomes

[Thomas Sanladerer] is at it again: testing all of the 3D-printer filaments that are fit to print (with). And this year, he’s got a new and improved testing methodology — video embedded below. And have a search for “filaween2” to see what he’s reviewed so far. There’s some sexy filaments in there.

We really love the brand-new impact strength test, where a hammer is swung on a pivot (3D printed, natch), breaks through the part under test, and swings back up to a measurable height. The difference in swing height reflects the amount of energy required to break the test …read more

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Using 3D Printing To Speed Up Conventional Manufacturing

Posted on July 15, 2017 by Fernando Gomes

3D printers, is there anything they can’t do? Of course, and to many across the world, they’re little more than glorified keychain factories. Despite this, there’s yet another great application for 3D printers – they can be used to add speed and flexibility to traditional manufacturing operations.

A key feature of many manufacturing processes is the use of fixtures and jigs to hold parts during machining and assembly operations. These must be developed before manufacturing begins and must be custom made to suit the given application. Many manufacturers outsource the development of such fixturing, even in large operations – even …read more

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Hackaday Prize Entry: DIY DLP

Posted on July 1, 2017 by Fernando Gomes

The 3D printing revolution is upon us and the technologies associated with these machines is evolving every day. Stereolithography or SLA printers are becoming the go-to printer for high-resolution prints that just can’t be fabricated on a filament-based machine. ADAM DLP 3D printer project is [adambrx]’s entry into the Hackaday Prize and the first step in his quest for higher quality prints on a DIY budget.

[adambrx]’s current iteration employs a Raspberry Pi 3 and a UV DLP Projector, all enclosed in a custom frame assembly. The logs show the evolution of the printer from an Acer DLP to the …read more

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The 3D Printer Packing Problem

Posted on June 28, 2017 by Fernando Gomes

Form Labs recently announced the launch of the Fuse 1, a desktop SLS printer that will print all your parts using nylon powder and a laser. This a fundamentally different method of 3D printing as compared to filament-based machines, and the best way to use a Fuse 1 is to fill the entire volume of the machine with 3D printed parts. [Michael Fogelman] decided to investigate the 3D packing problem, and managed to fill this printer with the maximum number of 3D printed tugboats. If you’re wondering, it’s 113, as compared with 82 tiny Benchies using naive bin packing.

The …read more

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Posted in 3d Printer hacks, 3d printing, Bin packing, laser printer, sls, SLS printer | Leave a comment

PrusaControl: The Beginner’s Slicer

Posted on June 12, 2017 by Fernando Gomes

There are two main applications for managing 3D prints and G-Code generation. Cura is a fantastic application that is seeing a lot of development from the heavy hitters in the industry. Initially developed by Ultimaker,  Lulzbot has their own edition of Cura, It’s the default software packaged with thousands of different printers. Slic3r, as well, has seen a lot of development over the years and some interesting hacks. Do you want to print non-planar surfaces? Slic3r can do that. Slic3r and Cura are two sides of the CAM part of the 3D printing coin, although Cura is decidedly the prettier …read more

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Posted in 3d Printer hacks, 3d printing, cura, Hackaday Columns, PrusaControl, slic3r, slicer, software | Leave a comment

TORLO is a Beautiful 3D Printed Clock

Posted on June 8, 2017 by Fernando Gomes

What if you could build a clock that displays time in the usual analog format, but with the hands moving around the outside of the dial instead of rotating from a central point? This is the idea behind TORLO, a beautiful clock built from 3D printed parts.

The clock is the work of [ekaggrat singh kalsi], who wanted to build a clock using a self-oscillating motor. Initial experiments had some success, however [ekaggrat] encountered problems with the motors holding consistent time, and contacts wearing out. This is common in many electromechanical systems — mechanics who had to work with points …read more

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Posted in 3d print, 3d printed, 3d printer, 3d Printer hacks, 3d printing, attiny, clock, clock hacks | Leave a comment

Improving Mister Screamer; an 80 Decibel Filament Alarm

Posted on June 7, 2017 by Fernando Gomes

I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing …read more

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Posted in 3d printed, 3d Printer hacks, 3d printing, filament, filament alarm, filament monitor, iterative design, let's prototype, PLA, prototyping, Skills, slider | Leave a comment

Metal 3D Printing: Insta-Layers

Posted on May 29, 2017 by Fernando Gomes

Selective Metal Sintering is cool but slow. Fear not, a technology that was initially developed to smooth and pattern laser beams is here to save the day, according to a new paper by Lawrence Livermore researchers.

In a paper titled “Diode-based additive manufacturing of metals using an optically-addressable light valve,” the researchers lay out a procedure for using an array of high-powered laser diodes among other things to print a whole layer of metal from powdered metal at one time. No more forward and backward, left and right. Just one bright flash and you’re done. Naturally, the technology is still …read more

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Digital Clock Goes with the Grain

Posted on May 29, 2017 by Fernando Gomes

This good-looking clock appears to be made out of a block of wood with LED digits floating underneath. In reality, it is a block of PLA plastic covered with wood veneer (well, [androkavo] calls it veneer, but we think it might just be a contact paper or vinyl with a wood pattern). It makes for a striking effect, and we can think of other projects that might make use of the technique, especially since the wood surface looks much more finished than the usual 3D-printed part.

You can see a video of the clock in operation below. The clock circuit …read more

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Posted in 3d Printer hacks, 3d printing, ARM, clock, clock hacks, dht22, ESP8266, PLA, stm32, veneer, vinyl, wood | Leave a comment