Category Archives: cnc hacks

Laser Cutting Orreries

An orrery is a clockwork model of the solar system, demonstrating the machinations of the planets traveling around the sun in a sublime pattern of epicycles. A tellurion is a subset of the orrery, showing the rotation of the Earth around the sun, and the orbit of the moon around the Earth. [HuidongT] created his own tellurion out of laser-cut parts and just a few bits of copper tubes and bearings.

This project was originally inspired by the holzmechanik, a tellurion constructed from plywood gears and brass tube. [HuidongT] saw a few shortcomings in this project: the Earth didn’t spin …read more

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Posted in cnc hacks, laser, orrery, tellurion | Leave a comment

Home Built PCB Mill Reportedly Doesn’t Suck

It’s 2017, and getting a PCB professionally made is cheaper and easier than ever. However, unless you’re lucky enough to be in Shenzhen, you might find it difficult to get them quickly, due to the vagaries of international shipping. Whether you want to iterate quickly on designs, or just have the convenience of speed, it can be useful to be able to make your own PCBs at home. [Timo Birnschein] had just such a desire and set about building a PCB mill that doesn’t suck.

It might sound obvious, but it bears thinking about — if you know you’re …read more

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Posted in cnc, cnc hacks, CNC mill, g-code, mill, milling, milling machine, pcb, PCB mill, rotary tool | Leave a comment

Make a Plotter Out of Rulers

Instructables user [lingib] made a clever and inexpensive pen arm plotter that uses plastic rulers for arms. An inspiring sight for anyone without a bunch of robot parts lying around,

The electronics are straightforward, with an Arduino UNO and a pair of Easy Drivers to control NEMA17 stepper motors connected to robot wheels, which serve as hubs for the rulers. At the end of the arms, an SG90 micro servo raises and lowers the pen as commanded, shoving the whole pen assembly off the paper with its horn—an elegant solution to an age-old drawbot problem. He even wrote wrote a …read more

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Posted in arduino, cnc hacks, drawbot, plotter | Leave a comment

Drop-in Controller for eBay K40 Laser Engraver Gets Results

[Paul de Groot] wrote in to let us know about a drop-in controller replacement he designed for those economical K40 laser engravers that are everywhere on eBay. With the replacement controller, greatly improved engraving results are possible along with a simplified toolchain. Trade in the proprietary software and that clunky security dongle for Inkscape and a couple of plugins! [Paul] felt that the work he accomplished was too good to keep to himself, and is considering a small production run.

Laser engravers are in many ways not particularly complex devices; a motion controller moves the head in x and y, …read more

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Posted in cnc hacks, co2 laser, controller, ebay, grbl, inkscape, K40, laser controller, laser cutter, laser engraver, laser hacks, open source | Leave a comment

CNC Turns Empty Cans into Action Figures

[apollocrowe] at Carbide 3D (a company that does desktop CNC machines) shared a project of his that spent years being not-quite-there, but recently got dusted off and carried past the finish line. His soda can robot action figures were originally made by gluing a paper design to aluminum from a soda can, but [apollocrowe] was never really able to cut the pieces as reliably or as accurately as he wanted and the idea got shelved. With a desktop CNC machine to take care of accurate cutting, the next issue was how to best hold down a thin piece of uneven …read more

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Posted in action figure, aluminum, carbide 3d, cnc, cnc hacks, desktop CNC, folding, how-to, pop can, posable, recycling, soda can | Leave a comment

Fidget Pyramid with Help From a 2500 Pound Robot

Depending on whom you ask, fidgeting is an unsightly habit or a necessity for free-form ideation. Fan of the latter hypothesis? Well, why aren’t you making yourself a fidget pyramid?

[lignum] sculpted his fidget toy out of a chunk of 2000 year old bog-oak using hand tools and a little precision help from a Kuka KR 150 industrial robot arm. A push button, a toggle switch, a ball-bearing, and a smooth side provide mindless distraction on this piece.

Two plates of 1.5mm aluminium — also cut using the robot arm — are used to attach the button and toggle to …read more

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Posted in ball bearing, button, cnc hacks, fidget, Industrial robot, pyramid, Rhinoceros, switch, tetrahedron | Leave a comment

Friday Hack Chat: Mechanical Manufacturing

Join [Sylvia Wu], a Senior Manufacturing Engineer at Fictiv, for this week’s Hack Chat. [Sylvia’s] work at Fictiv gives her a unique viewpoint for modern manufacturing. The company connects engineers with rapid manufacturing by taking in a design and routing it to a shop that has the tools and time to fabricate the part quickly. This means seeing the same silly mistakes over and over again, but also catching the coolest new tricks as they pass by. She also spends time tearing apart consumer products to see how they have been manufactured, adding to their arsenal of available processes, both …read more

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Posted in cnc hacks, fictive, Hack Chat, Hackaday Columns, manufacturing, rapid prototyping | Leave a comment

Pint-Sized, Low-Cost CNC Machine

A little MDF, a little plywood, some bits of threaded rod – put it all together and you’ve got this low-cost desktop CNC build using very few parts you’d need to go farther afield than the local home center to procure.

We’ve seen lots of e-waste and dumpster diving CNC builds here before; what’s appealing here is not only the low price tag of the build but also its approachability. As the short videos below show, [Thimo Voorwinden] does an admirable job of using the tools and materials he has on hand. We also appreciate the modularity of the build …read more

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Posted in arduino, cnc, cnc hacks, flexible shaft, scrap, stepper | Leave a comment

Add Broken Tool Detection to Your CNC Mill

A tool breaking in the midst of a CNC machining operation is always a disaster. Not only do you have a broken tool (no small expense), but if the program continues to run there is a good chance it’ll end up ruining your part too. In particularly bad cases, it’s even possible to for this to damage the machine itself. However, if the breakage is detected soon enough, the program can be stopped in time to salvage the part and avoid damage to your machine.

Many new machining centers have the ability to automatically detect tool breaks, but this is …read more

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Posted in cnc, cnc hacks, detection, haas, mill, tool | Leave a comment

Convert that Cheap Laser Engraver to 100% Open-Source Toolchain

LaserWeb is open-source laser cutter and engraver software, and [JordsWoodShop] made a video tutorial (embedded below) on how to convert a cheap laser engraver to use it. The laser engraver used in the video is one of those economical acrylic-and-extruded-rail setups with a solid state laser emitter available from a variety of Chinese sellers (protective eyewear and any sort of ventilation or shielding conspicuously not included) but LaserWeb can work with just about any hardware, larger CO2 lasers included.

LaserWeb is important because most laser engravers and cutters have proprietary software. The smaller engravers like the one pictured above use …read more

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Posted in chinese laser cutter, cnc hacks, how-to, laser engraver, laser engraving, laser hacks, LaserWeb, solid state laser | Leave a comment