Category Archives: extrusion

No Filament Needed in this Direct Extrusion 3D-Printer

Ground plastic bits go in one end, finished 3D-prints come out the other. That’s the idea behind [HomoFaciens]’ latest build: a direct-extrusion 3D-printer. And like all of his builds, it’s made from scraps and bits most of us would throw out.

Take the extrusion screw. Like the homemade rotary encoders …read more

Continue reading

Posted in 3d Printer hacks, direct, extrusion, heater cartridge, hopper, hot end, PLA, recycling, screw | Leave a comment

How To Make Your Own Springs for Extruded Rail T-Nuts

Open-Source Extruded Profile systems are a mature breed these days. With Openbuilds, Makerslide, and Openbeam, we’ve got plenty of systems to choose from; and Amazon and Alibaba are coming in strong with lots of generic interchangeable parts. These open-source framing systems have borrowed tricks from some decades-old industry players like Rexroth and 80/20. But from all they’ve gleaned, there’s still one trick they haven’t snagged yet: affordable springloaded T-nuts.

I’ve discussed a few tricks when working with these systems before, and Roger Cheng came up with a 3D printed technique for working with T-nuts. But today I’ll take another step …read more

Continue reading

Posted in aluminum extrusion, extruded profiles, extrusion, Hackaday Columns, how-to, makerslide, OpenBeam, openbuilds, Skills, tool hacks, vslot | Leave a comment

ABS: Three Plastics in One

It would be really hard to go through a typical day in the developed world without running across something made from ABS plastic. It’s literally all over the place, from toothbrush handles to refrigerator interiors to car dashboards to computer keyboards. Many houses are plumbed with pipes extruded from ABS, and it lives in rolls next to millions of 3D-printers, loved and hated by those who use and misuse it. And in the form of LEGO bricks, it lurks on carpets in the dark rooms of children around the world, ready to puncture the bare feet of their parents.

ABS …read more

Continue reading

Posted in abs, acrylonitrile butadiene styrene, chemistry hacks, copolymer, extrusion, Featured, filament, injection molding, Interest, lego, monomer, polymer, polymerization | Leave a comment

Experimenting With Extruded Elements

Conventional 3D printing and other additive manufacturing methods are highly effective at producing parts of irregular geometries that are difficult or impossible to create with other methods. However, there is a whole set of compromises that come with it – material uniformity, strength, and size are just some that come to mind. There are, however, other techniques that can be used in conjunction with these technologies, and the use of so-called “extruded elements” may be one of them.

The idea is to break up large models into a series of smaller mutually interlocking pieces of an extruded form. This is …read more

Continue reading

Posted in extruded elements, extrusion | Leave a comment