Category Archives: Fail of the Week

Fail of the Week: Engine Flips Out

A few weeks ago an incredible video of an engine exploding started making the rounds on Facebook. This particular engine was thankfully in a dyno room, rather than sitting a couple of feet away from a driver on a track. We’ve all seen engine carnage videos before, but this one stands out. This diesel engine literally rips itself apart, with the top half of the engine flipping and landing on one side of the room while the bottom half sits still spinning on the dyno frame.

Building performance engines is part science, part engineering, and part hacking. While F1 racing …read more

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Posted in diesel, dyno, engine, explode, Fail of the Week, fotw, transportation hacks | Leave a comment

Fail of the Week: Cheap Chips Cause Chaos

We all know the old saw: if it’s too good to be true, it probably is. But nowhere does this rule seem to break down as regularly as when we order parts. Banggood, AliExpress, and eBay are flooded with parts ready to be magically transported across the globe to our doorsteps, all at prices that seem to defy the laws of economics.

Most of these transactions go off without a hitch and we get exactly what we need to complete our Next Cool Thing. But it’s not always so smooth, as [Kerry Wong] recently discovered with an eBay order that …read more

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Posted in ad633, AliExpress, Bangood, counterfeit parts, ebay, Fail of the Week, fake, false, faux, parts | Leave a comment

Fail of The Week — Accidental Demagnetization

There’s a trick in the world of plastic enclosures. The threaded insert is a small cylinder of metal with threads on the inside and a rough edge on the outside. To make a plastic part with a hole for securely connecting bolts that can be repeatedly screwed without destroying the plastic, you take the threaded insert and press it (usually with the help of a soldering iron to heat the insert)  into a hole that’s slightly smaller than the insert. The heat melts the plastic a little bit and allows for the insert to go inside. Then when it cools …read more

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Posted in Engineering, f'n magnets, Fail of the Week, magnet, magnetism, threaded insert | Leave a comment

Fail Of The Week: Arduino Sand Matrix Printer

NYC beaches are where tropical beaches addicted to meth go to die. So says [Vije Miller] in his write-up for his Arduino sand matrix printer. It’s a clever idea, five servo-operated cardboard plungers that indent a pattern of dots in the sand as the device is pulled forward, resulting in something not unlike a dot matrix printer that can write messages in the sand.

He’s submitted it to us as a Fail Of The Week, because it doesn’t do a very good job of writing in the sand, and it’s burned out a servo. But we feel this isn’t entirely …read more

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Posted in arduino, Arduino Hacks, cardboard, dot matrix, Fail of the Week, fotw, sand, sand printer | Leave a comment

Fail of the Week: Good Prosthetic Hand Design Goes Bad

Is this a case of a good design gone wrong in the build phase? Or is this DIY prosthetic arm a poor design from the get-go? Either way, [Will Donaldson] needs some feedback, and Hackaday is just the right place for that.

Up front, we’ll say kudos to [Will] for having the guts to post a build that’s less than successful. And we’ll stipulate that when it comes to fully articulated prosthetic hands, it’s easy to fail. His design is ambitious, with an opposable thumb, fingers with three phalanges each, a ball and socket wrist, and internal servos driving everything. …read more

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Posted in ARM, ball and socket, Fail of the Week, fingers, hand, Prosthesis, prosthetic, robots hacks, servo, wrist | Leave a comment

Fail Of The Week: How Not To Use Pushbuttons

If you are a regular at creating printed circuit boards, it is likely that somewhere in your shop there will be a discard pile of boards on which you placed a component in the wrong orientation such that it would not work. It’s easily done, and don’t be shy to admit it if it’s happened to you.

[Bill] was making his own ARM developer board, taking inspiration from the ARM Pro Mini. He produced his PCB design and sent it off to the board house, and in due course received and reflow soldered a batch of beautiful dev boards. On …read more

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Posted in component orientation, Fail of the Week, fotw, pcb, pushbutton | Leave a comment

Fail of the Week: Tracking Meteors with Weather Radio

It’s not hard to detect meteors: go outside on a clear night in a dark place and you’re bound to see one eventually. But visible light detection is limiting, and knowing that meteors leave a trail of ions means radio detection is possible. That’s what’s behind this attempt to map meteor trails using broadcast signals, which so far hasn’t yielded great results.

The fact that meteor trails reflect radio signals is well-known; hams use “meteor bounce” to make long-distance contacts all the time. And using commercial FM broadcast signals to map meteor activity isn’t new, either — we’ve covered the …read more

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Posted in dongle, Doppler, Fail of the Week, fm, forward scattering, ionization, meteor, noaa, NWS, propagation, radio hacks, RTL-SDR, sdr, weather radio | Leave a comment

Fail of the Week: Museum Buttons

Museum exhibits are difficult to make, and they’re always breaking down; especially the interactive ones. This is a combination of budget, building a one-off, and the incredibly harsh abuse they take from children.

My first exhibit is an interactive laser show that turns waveforms from music into laser patterns, and different types of music have very different patterns. I knew from talking to the museum staff that industrial buttons were a necessity, but it turns out that industrial buttons are made under the assumption that tiny creatures won’t be constantly mashing, twisting, and (ew ew ew) licking the buttons. After …read more

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Posted in capacitive sensing, children's museum, Fail of the Week, fotw, museum, photoresistor | Leave a comment

Fail of the Week: NASA Edition

There’s a reason we often use the phrase “It ain’t Rocket Science”. Because real rocket science IS difficult. It is dangerous and complicated, and a lot of things can and do go wrong, often with disastrous consequences. It is imperative that the lessons learned from past failures must be documented and disseminated to prevent future mishaps. This is much easier said than done. There’s a large number of agencies and laboratories working on multiple projects over long periods of time. Which is why NASA has set up NASA Lessons Learned — a central, online database of issues documented by contributors …read more

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Posted in capacitor failure, dc to dc conversion, DC/DC converter, fail, Fail of the Week, failure analysis, nasa, roundup | Leave a comment

Fail Of The Week: How I Killed The HiPot Tester

Have you ever wired up a piece of test equipment to a circuit or piece of equipment on your bench, only to have the dreaded magic smoke emerge when you apply power? [Steaky] did, and unfortunately for him the smoke was coming not from his circuit being tested but from a £2300 Clare H101 HiPot tester. His write-up details his search for the culprit, then looks at how the manufacturer might have protected the instrument.

[Steaky]’s employer uses the HiPot tester to check that adjacent circuits are adequately isolated from each other. A high voltage is put between the two …read more

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Posted in blue smoke, fail, Fail of the Week, hipot, magic smoke, short circuit | Leave a comment