Category Archives: foundry

Harvesting Copper from Microwave Ovens

Obsolete appliances were once a gold mine of parts, free for the taking with a few snips of your diagonal cutters. Times have changed, though, and most devices yield only a paltry supply of parts, so much so that only by harvesting raw materials can you get much value out of them. And so we have this example of reclaiming copper from used microwave ovens.

The primary source of copper in most microwaves is the transformer, which we usually see re-tasked for everything from spot welders to material handling electromagnets. But the transformer is not the only source of the …read more

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Posted in casting, coil, copper, e-waste, foundry, green hacks, microwave oven transformer, misc hacks | Leave a comment

Silicone Molds for Stove-Top Metal Casting

Casting metal parts from 3D-printed plastic or Styrofoam models is all the rage these days, and for good reason — casting is a way to turn one-offs into mass-produced parts. Seems like most of the metal casting projects we feature are aluminum in sand molds, though, so it’s refreshing to see a casting project using silicone molds to cast low-melting point metals.

Don’t get us wrong — sand-cast aluminum is a great method that can even be used to build a lathe from scratch. But not everyone wants to build a foundry and learn the sometimes fussy craft of creating …read more

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Posted in bismuth-tin, casting, foundry, LMP, low melting point, misc hacks, mold, silicone | Leave a comment

The Tuna Fish Sandwich Foundry

Can you build a foundry out of a loaf of bread and a can of tuna fish? As it turns out, yes you can. And not only can you melt aluminum in said foundry but you can also make a mold from plain beach sand and cast a usable part.

Through the magic of backwoods engineering and that can-do Canadian attitude, [AvE] demonstrates in his inimitable style how a pyrolized loaf of sourdough bread can serve as a perfectly acceptable foundry, using a tuna can as a crucible. We covered [AvE]’s carbon foam creation process before and showed some of …read more

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Posted in aluminum, carbon foam, casting, choocher, foundry, lost foam, misc hacks, pyrolysis, skookum | Leave a comment

Foundry From Scrapped Oven for Cheap, Clean Castings

Home-built foundries are a popular project, and with good reason. Being able to melt and cast metal is a powerful tool, even if it’s “only” aluminum. But the standard fossil-fuel fired foundries that most people build are not without their problems, which is where this quick and clean single-use foundry comes into play.

The typical home foundry for aluminum is basically a refractory container of some kind that can take the heat of a forced-air charcoal or coal fire. But as [Turbo Conquering Mega Eagle] points out, such fuels can lead to carbon contamination of the molten aluminum and imperfections …read more

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Posted in aluminum, casting, electric, foundry, misc hacks, oven, range, stove, tool hacks | Leave a comment