Category Archives: jig

Denim Sunglasses Frames Use a Wicked Set of Jigs

An obligatory “Future’s so bright I gotta wear… denim” joke is the only way to kick off this article. Sorry!

Now that that’s out of the way, how would you turn your own blue jeans into sunglasses? Well you wouldn’t, unless you’ve built an intricate jig for assembling sunglasses frames …read more

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Posted in blue jeans, denim, fabrication, frames, glasses, jig, resin, sunglasses, tool hacks, wearable hacks | Leave a comment

This Four-Axis Stencil Printer is the Ultimate in SMD Alignment Tools

Here at Hackaday we love all kinds of builds, and we celebrate anytime anyone puts parts together into something else. And while we love the quick and dirty builds, there’s just something about the fit and finish of this four-axis SMD stencil printer that really pushes our buttons.

This build …read more

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Posted in extrusion, jig, printer, skew, smd, solder stencil, stencil, tool hacks | Leave a comment

Super Easy Small Robot Wheels

Anyone who has delved into DIY wheels knows that they are a trickier than it may seem, especially if the wheels aren’t just for show and need to provide things like decent traction and durability. 3D printers have helped a lot, but they’re not a cure-all.

Check out how [Robert …read more

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Posted in 3d Printer hacks, combat robot, hose, jig, robot, robots hacks, silicone, wheel | Leave a comment

JigFab Makes Woodworking Easier

Woodworking is an age-old craft that requires creativity and skill to get the best results. Experienced hands get the best results, while the new builder may struggle to confidently produce even basic pieces. JigFab is here to level the playing field somewhat.

Much of the skill in woodworking comes with …read more

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Posted in jig, tool hacks, wood, woodwork, woodworking | Leave a comment

Custom Jig Makes Short Work of Product Testing

When you build one-off projects for yourself, if it doesn’t work right the first time, it’s a nuisance. You go back to the bench, rework it, and move on with life. The equation changes considerably when you’re building things to sell to someone. Once you take money for your thing, you have to support it, and anything that goes out the door busted is money out of your pocket.

[Brian Lough] ran into this fact of life recently when the widget he sells on Tindie became popular enough that he landed an order for 100 units. Not willing to cut …read more

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Posted in arduino, Arduino Hacks, automated test, jig, nano, serial, testing, usb | Leave a comment

Drill Jig Helps Mount WeMos D1 Mini

As far as ESP8266 boards go, the WeMos D1 Mini is a great choice if you’re looking to get started with hackerdom’s microcontroller du jour. It’s small, well supported, and can be had ridiculously cheap. Often going for as little as $3 USD each, we buy the things in bulk just to have spares on hand. But that’s not to say it’s a perfect board. For one, it lacks the customary mounting holes which would allow you to better integrate it into finished products.

This minor annoyance was enough to spring [Martin Raynsford] into action. He noticed there was some …read more

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Posted in drill press, ESP8266, jig, Microcontrollers, mounting, tool hacks, wemos d1 mini | Leave a comment

A Pin Pusher To Make Life Easier

Picture the scene: you’ve whipped up an amazing new gadget, your crowdfunding campaign has gone well, and you’ve got a couple hundred orders to fill. Having not quite hit the big time, you’re preparing to tackle the production largely yourself. Parts begin to flood in, and you’ve got tube after tube of ICs ready to populate your shiny new PCBs? After the third time, you’re sick and tired of fighting with those irksome little pins. Enter [Stuart] with the answer.

It’s a simple tool, attractively presented. Two pieces of laser cut acrylic are assembled in a perpendicular fashion, creating a …read more

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Posted in ic tube, ics, jig, jigs, production, tool, tool hacks, tube of ICs, tubes | Leave a comment

Shop-Made Fixture Turns Out Dream Welds

You can tell a lot about a person by the company they keep, and you can tell a lot about a craftsman by the tools and jigs he or she builds. Whether for one-off jobs or long-term use, these ad hoc tools, like this tubing rotator for a welding shop, help deliver results beyond the ordinary.

What we appreciate about [Delrin]’s tool is not how complex it is — with just a motor from an old satellite dish and a couple of scooter wheels, it’s anything but complicated. What we like is that to fabricate some steering links, each of …read more

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Posted in jig, rotator, tig, tool hacks, tools, torch, welding | Leave a comment

Reuleaux Coaster

What’s better than a cool build? A cool build with valuable advice! Add a few flashy pictures and you have [Martin Raynsford]’s Reuleaux triangle coasters blog post. [Martin Raynsford] wanted to share his advice about the importance of using jigs and we’re sold. He was able to make 100 coasters in a single day and if he’s like us, after number ten, the work gets a little hurried and that is when mistakes are made.

Jig is a broad term when it comes to tooling but essentially, it holds your part in place while you work on it. In this …read more

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Posted in jig, laser cutter, laser engraver, party, production, repeatable, Reuleaux, triangle | Leave a comment

Arduino and Encoder form Precision Jig for Cutting and Drilling

“Measure twice, cut once” is great advice in every aspect of fabrication, but perhaps nowhere is it more important than when building a CNC machine. When precision is the name of the game, you need measuring tools that will give you repeatable results and preferably won’t cost a fortune. That’s the idea behind this Arduino-based measuring jig for fabricating parts for a CNC build.

When it comes to building on the cheap, nobody holds a candle to [HomoFaciens]. We’ve seen his garbage can CNC build and encoders from e-waste and tin cans, all of which gave surprisingly good results despite …read more

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Posted in jig, measure, optical, tool hacks | Leave a comment