Category Archives: laser cutter

Laser Cut Your 3D Printed Trash

If you have a 3D printer, you’re surrounded by plastic trash. I’m speaking, of course, of failed prints, brims, and support material that builds up in the trash can near your printer. Although machines that turn that trash into filament exist, they’re not exactly common. But there’s another way to turn that waste into new building materials. [flowalistic], 3D designer extraordinaire, is using that trash to create panels of plastic and throwing that into a laser cutter. It’s a plastic smoothie, and if you can sort your scrap by color, the results look fantastic.

The first step in turning garbage …read more

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Posted in 3D printed trash, 3d printer, 3d Printer hacks, laser cutter, laser hacks, trash | Leave a comment

Hacking A K40 Laser Cutter

The distinctive blue-and-white enclosure of the Chinese-made K40 laser cutter has become a common sight in workshops and hackerspaces, as they represent the cheapest route to a working cutter that can be found. It’s fair to say though that they are not a particularly good or safe machine when shipped, and [Archie Roques] has put together a blog post detailing the modifications to make something better of a stock K40 performed at Norwich Hackspace.

After checking that their K40 worked, and hooking up suitable cooling and ventilation for it, the first task facing the Norwich crew was to install a …read more

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Posted in K40, laser, laser cutter, laser hacks | Leave a comment

Reuleaux Coaster

What’s better than a cool build? A cool build with valuable advice! Add a few flashy pictures and you have [Martin Raynsford]’s Reuleaux triangle coasters blog post. [Martin Raynsford] wanted to share his advice about the importance of using jigs and we’re sold. He was able to make 100 coasters in a single day and if he’s like us, after number ten, the work gets a little hurried and that is when mistakes are made.

Jig is a broad term when it comes to tooling but essentially, it holds your part in place while you work on it. In this …read more

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Posted in advice, Beer Hacks, coaster, jig, laser cutter, laser engraver, party, production, repeatable, Reuleaux, triangle | Leave a comment

Laser Smoothies At Maker Faire

This year at Maker Faire, laser cutters were all the rage. Dremel announced a 40W laser cutter, but it won’t be available for purchase until this time next year, there is no price yet, and therefore doesn’t deserve further mention. Glowforge was out in full force, but the most interesting aspect of the Glowforge — a compact filter system that sits right underneath the laser — was not to be found. It looks like lasers are the next 3D printer.

Of course, those in the know have already been using laser cutters for years, and there are options for desktop …read more

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Posted in cnc hacks, Cohesion3d, cons, K40, laser cutter, maker faire, smoothieboard | Leave a comment

Laser Etching PCBs

A while ago, [Marco] mounted a powerful laser diode to a CNC machine in an attempt to etch copper clad board and create a few PCBs. The results weren’t that great, but the technique was promising. In a new experiment, [Marco] purchased a very cheap laser engraver kit from China, and now this technique looks like it might be a winner.

[Marco] sourced his laser engraver from Banggood, and it’s pretty much exactly what you would expect for a CNC machine that costs under $200. The frame is aluminum extrusion, the motors are off-the-shelf steppers, the electronics are just Pololu-like …read more

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Posted in laser cutter, laser hacks, LaserWeb, pcb | Leave a comment

Take Control Of Your Cheap Laser Cutter

The relatively inexpensive K40 laser cutter/engraver machines from China have brought laser cutting to the masses, but they are not without their faults. Sure, they’re only powerful enough for the lightest cutting tasks, but on top of that, their bundled software is inflexible and disappointing. If your workshop or hackspace has one of these machines languishing in the corner, then the release of a new piece of software, K40 Whisperer from [Scorch], is an interesting and welcome development.

He tells us that the reverse engineering process required to understand the K40’s protocol was non-trivial, given that it does not use …read more

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Kill the Exhaust, Not Your Lungs with the Fume Coffin

As if slinging around 40 watts of potentially tattoo-removing or retina-singeing laser beams wasn’t anxiety-inducing enough, now comes a new, scary acronym – LCAGs, or “laser-generated airborne contaminants.” With something that scary floating around your shop, it might be a good idea to build a souped-up laser cutter exhaust fan to save your lungs.

We jest, but taking care of yourself is the responsible way to have a long and fruitful hacking career, and while [patternmusic]’s “Fume Coffin” might seem like overkill, can you go too far to protect your lungs? Plywood and acrylic, the most common materials that come …read more

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Posted in air cleaner, carcinogens, charcoal, exhaust, fan, filter, green hacks, HEPA, laser cutter, laser hacks, LCAG, particulates | Leave a comment

Drop-in Controller for eBay K40 Laser Engraver Gets Results

[Paul de Groot] wrote in to let us know about a drop-in controller replacement he designed for those economical K40 laser engravers that are everywhere on eBay. With the replacement controller, greatly improved engraving results are possible along with a simplified toolchain. Trade in the proprietary software and that clunky security dongle for Inkscape and a couple of plugins! [Paul] felt that the work he accomplished was too good to keep to himself, and is considering a small production run.

Laser engravers are in many ways not particularly complex devices; a motion controller moves the head in x and y, …read more

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Posted in cnc hacks, co2 laser, controller, ebay, grbl, inkscape, K40, laser controller, laser cutter, laser engraver, laser hacks, open source | Leave a comment

Burn Music On To Anything!

If at first you don’t succeed, try, try, and try again. This is especially true when your efforts involve a salvaged record player, a laser cutter, and He-Man. Taking that advice to heart, maniac maker extraordinaire [William Osman] managed to literally burn music onto a CD.

Considering the viability of laser-cut records is dubious — especially when jerry-built — it took a couple frustrating tests to finally see results, all the while risking his laser’s lens. Eventually, [Osman]’s perseverance paid off. The lens is loosely held by a piece of delrin, which is itself touching a speaker blaring music. The …read more

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Posted in cardboard, delrin, He-Man, laser, laser cutter, laser hacks, lens, music, musical hacks, record, speaker | Leave a comment

Making Laser Cutter Designs Work in a 3D Printer

The main mechanical tools in a hacker’s shop used to be a drill press and a lathe. Maybe a CNC mill, if you were lucky. Laser cutters are still a rare tool to find in a personal shop, but today’s hackers increasingly have access to 3D printers. What happens when you have a design for a laser cutter (2D parts) but only have access to a 3D printer? You punt.

[DIY3DTECH] has a two-part video on taking a 2D design (in an SVG file) and bringing it into TinkerCad. At that point, he assembles the part in software and creates …read more

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Posted in laser cutter, tinkercad | Leave a comment