Category Archives: laser hacks

Spell Out the Time with Frickin’ Laser Beams

Clocks are a never-ending source of fascination to hackers. We get all kinds around here, from Steampunk Nixie clocks to retro cool flip clocks to clocks that don’t even look like clocks. But this is something new — a glow-in-the-dark laser tracing clock.

What [tuckershannon]’s clock lacks in practicality it makes up for in the gee-whiz department. The idea is simple: trace the characters out on a phosphorescent screen using a laser. To accomplish this, [tuckershannon] adapted the design of this whiteboard marker robot clock, replacing the drawing surface with glow-in-the-dark stickers. A 405 nm laser diode module is traced …read more

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Posted in clock hacks, glow in the dark, laser, laser hacks, pantograph, phosphorescence, rtc | Leave a comment

Boredom + Lasers = Projector!

[Krazer], a post-doctoral researcher at MIT, loves him some lasers. When out of boredom one afternoon he hatched an idea for a laser projector, it grew until a few years later he wound up with this RGB laser for a projector — Mark IV no less.

In addition to 3D-printing the parts, the major innovation with this version is the ability to re-align the lasers as needed; tweaking the vertical alignment is controlled by a screw on the laser mounts while the horizontal alignment is done the same way on the mirror mounts. This simplifies the design and reduces the …read more

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Posted in laser, laser hacks, mirror, projector, rgb, White Light | Leave a comment

Laser Etching PCBs

A while ago, [Marco] mounted a powerful laser diode to a CNC machine in an attempt to etch copper clad board and create a few PCBs. The results weren’t that great, but the technique was promising. In a new experiment, [Marco] purchased a very cheap laser engraver kit from China, and now this technique looks like it might be a winner.

[Marco] sourced his laser engraver from Banggood, and it’s pretty much exactly what you would expect for a CNC machine that costs under $200. The frame is aluminum extrusion, the motors are off-the-shelf steppers, the electronics are just Pololu-like …read more

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Posted in laser cutter, laser hacks, LaserWeb, pcb | Leave a comment

Bringing A 50 Watt Laser Cutter to Life

This is the future and we live in a world of 3D printers and laser cutters. Have you ever pondered the question of getting yourself a laser cutter? Well [Erich Styger] just landed a 50 Watt Laser Cutter from AliExpress and has written up a detailed guide to his experience.

[Erich] had been wrestling with the idea of buying one for himself for some time but was put off by the difficulty in their operation. This changed when [Scorch] published the K40 Whisperer control software which allows for better control over these machines. With the hopes of an interesting weekend …read more

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Posted in calibrate, chinese laser cutter, K40 Whisperer, laser hacks, tool hacks, unboxing | Leave a comment

Ink-Filled Machine Badges Score Respect for Your Gear

Remember the good old days when machines had a stout metal badge instead of cheap vinyl decals, and nameplates on motors were engraved in metal rather than printed on a label with a QR code? Neither do we, but these raised brass labels with color filled backgrounds look great, they’re surprisingly easy to make, and just the thing your gear needs to demand respect as a cherished piece of gear.

The ‘easy’ part of this only comes if you have access to a machine shop like [John] at NYC CNC does. To be fair, the only key machine for making …read more

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Posted in badge, brass, electro-ectching, etching, label, laser hacks, misc hacks, nameplate, powder coating | Leave a comment

Edge-lit Pendants Show Two Layers are Better Than One

Engraved acrylic lights up nicely with LED lighting. Simply engrave clear acrylic with a laser engraver, then edge-light the acrylic and watch the engraving light up. This badge made by [Solarbotics] shows how they used this principle when creating some pendants for an event that performed particularly well in the dark.

The pendants they created have two engraved acrylic panels each, and that’s about it. Two LEDs and a CR2032 battery nestle into pre-cut holes, and the engraved sides are placed face-to-face, so the outer surfaces of the pendant are smooth. By using some color-cycling RGB LEDs on one panel …read more

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Posted in acrylic, badge, coin cell, cr2032, edge lighting, edge-lit, how-to, instructable, Laser cutting, laser engraving, laser hacks, led, led hacks, pendant, rgb | Leave a comment

Laser Exposing PCBs With A Blu-Ray Laser

For those of us whose introduction to PCB making came decades ago and who share fond memories of permanent markers and crêpe paper sticky tape, the array of techniques available to PCB artists of today seem nothing short of magical. Toner transfer and peroxide etchant mixtures might seem run-of-the-mill to many readers, but even they are streets ahead of their predecessors from times past.

Photographic exposure of  etch-resist coating has traditionally been performed with a UV lamp through a sheet of acetate film, but there is no reason why that should be the only way it can be performed. There …read more

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Posted in blu-ray laser, laser hacks, laser PCB exposure, pcb, PCB exposure | Leave a comment

Improved Game Tokens with Laser Cutting and Clever Design

[Martin Raynsford] is a prolific project maker, especially when it comes to using a laser cutter. These laser-cut token counters for the board game Tigris & Euphrates demonstrate some clever design, and show that some simple touches can make a big difference.

In the digital version of the game, the tokens conveniently display a number representing their total power value. [Martin] liked this feature, and set out to design a replacement token for the tabletop version that could display a number while still keeping the aesthetic of the originals. The tokens were designed as a dial with a small cutout …read more

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Posted in board game, diy, game, game tokens, how-to, Laser cutting, laser engraving, laser hacks, Tigris & Euphrates, token | Leave a comment

Kill the Exhaust, Not Your Lungs with the Fume Coffin

As if slinging around 40 watts of potentially tattoo-removing or retina-singeing laser beams wasn’t anxiety-inducing enough, now comes a new, scary acronym – LCAGs, or “laser-generated airborne contaminants.” With something that scary floating around your shop, it might be a good idea to build a souped-up laser cutter exhaust fan to save your lungs.

We jest, but taking care of yourself is the responsible way to have a long and fruitful hacking career, and while [patternmusic]’s “Fume Coffin” might seem like overkill, can you go too far to protect your lungs? Plywood and acrylic, the most common materials that come …read more

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Posted in air cleaner, carcinogens, charcoal, exhaust, fan, filter, green hacks, HEPA, laser cutter, laser hacks, LCAG, particulates | Leave a comment

Drop-in Controller for eBay K40 Laser Engraver Gets Results

[Paul de Groot] wrote in to let us know about a drop-in controller replacement he designed for those economical K40 laser engravers that are everywhere on eBay. With the replacement controller, greatly improved engraving results are possible along with a simplified toolchain. Trade in the proprietary software and that clunky security dongle for Inkscape and a couple of plugins! [Paul] felt that the work he accomplished was too good to keep to himself, and is considering a small production run.

Laser engravers are in many ways not particularly complex devices; a motion controller moves the head in x and y, …read more

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Posted in cnc hacks, co2 laser, controller, ebay, grbl, inkscape, K40, laser controller, laser cutter, laser engraver, laser hacks, open source | Leave a comment