Category Archives: manufacturing

Building The Hackaday Superconference Badge

The best hardware conference is just a few weeks away. This is the Hackaday Superconference, and it’s two days of talks, an extra day of festivities, soldering irons, and an epic hardware badge. We’ve been working on this badge for a while now, and it’s finally time to share some early details. This is an awesome badge and a great example of how to manufacture electronics on an extremely compressed timetable. This is badgelife, the hardware demoscene of electronic conference badges.

So, what does this badge do? It’s a camera. It has games, and it’s designed by [Mike Harrison] of …read more

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Posted in 2017 Hackaday Prize, 2017 Hackaday Superconference, badge, badgelife, cons, Engineering, Featured, hardware design, manufacturing, sourcing parts, Supercon badge | Leave a comment

The (Robot) Body Electric

If you deal with electronics, you probably think of static electricity as a bad thing. It blows up MOSFETs and ICs and we take a lot of pains to prevent that kind of damage. But a start-up company called Grabit is using static electricity as a way to allow robots to manipulate the real world. In particular, Nike is using these robots to build shoes. You can see a demo video, below.

Traditional robots use human-like hands or claw-like grippers to mimic how humans handle material. But Grabit has multiple patents on electroadhesion. The original focus was wall-climbing robots, but …read more

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Posted in electroadhesion, electrostatic, manufacturing, robot arm, robots hacks | Leave a comment

Do You Have An Endangered Craft?

It is probably fair to say that as Hackaday readers, you will all be people with the ability to make things. Some of you can make incredible things, as your writers we are in constant awe of the projects that pass through our hands. But even if you feel that your skills in the maker department aren’t particularly elite, you’ll have a propensity for work in this direction or you wouldn’t be here.

Most of the craft we feature involves technologies that are still very modern indeed to the majority of the population. We for example know that the first …read more

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Posted in classic hacks, crafts, craftsmen, history, manufacturing, tool hacks | Leave a comment

Friday Hack Chat: All About Hardware

Join us this Friday an noon PDT for a Hack Chat that’s all about hardware. We’ll be discussing Open Source hardware, product design, security, manufacturing, manufacturing in China, assembly, crowdfunding, DFM, DFA, and a whole bunch of other three-letter acronyms that make you say WTF.

Every Friday, we bring someone on the cusp of new technologies and interesting devices and invite them into the Hack Chat over on Hackaday.io. This week, we’re sitting down with [Mathieu Stephan], about designing, building, fabricating, and selling hardware.

[Mathieu] has a wealth of experience under his belt. He’s a firmware engineer who is very …read more

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Posted in Hack Chat, Hackaday Columns, hackchat, manufacturing | Leave a comment

How Many Parts In A Triumph Herald Heater?

What was your first car? Mine was a 1965 Triumph Herald 12/50 in conifer green, and to be frank, it was a bit of a dog.

The Triumph Herald is a small saloon car manufactured between about 1959 and 1971. If you are British your grandparents probably had one, though if you are not a Brit you may have never heard of it. Americans may be familiar with the Triumph Spitfire sports car, a derivative on a shortened version of the same platform. It was an odd car even by the standards of British cars of the 1950s and 1960s. …read more

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Posted in automobile, car, car hacks, car heater, Engineering, Featured, heater, history, manufacturing, mass production, triumph herald | Leave a comment

Friday Hack Chat: Audio Amplifier Design

Join [Jørgen Kragh Jakobsen], Analog/digital Design Engineer at Merus-Audio, for this week’s Hack Chat.

Every week, we find a few interesting people making the things that make the things that make all the things, sit them down in front of a computer, and get them to spill the beans on how modern manufacturing and technology actually happens. This is the Hack Chat, and it’s happening this Friday, March 31, at noon PDT (20:00 UTC).

Jørgen’s company has developed a line of multi level Class D amplifiers that focus on power reduction to save battery life in mobile application without losing …read more

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Posted in ASIC, digital audio hacks, Hack Chat, Hackaday Columns, Keysight, manufacturing, Matt Martin, silicon | Leave a comment

Friday Hack Chat: ASIC Design

Join [Matt Martin], ASIC designer at Keysight, for this week’s Hack Chat.

Every week, we find a few interesting people making the things that make the things that make all the things, sit them down in front of a computer, and get them to spill the beans on how modern manufacturing and technology actually happens. This is the Hack Chat, and it’s happening this Friday, March 17, at noon PDT (20:00 UTC).

[Matt] has been working at Agilent / Keysight since 2007 as an ASIC designer. The work starts with code that is synthesized into logic gates. After that, [Matt] …read more

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Posted in ASIC, Hack Chat, Hackaday Columns, Keysight, manufacturing, Matt Martin, silicon | Leave a comment

Friday Hack Chat: Mechanical Manufacturing

Join [Sylvia Wu], a Senior Manufacturing Engineer at Fictiv, for this week’s Hack Chat. [Sylvia’s] work at Fictiv gives her a unique viewpoint for modern manufacturing. The company connects engineers with rapid manufacturing by taking in a design and routing it to a shop that has the tools and time to fabricate the part quickly. This means seeing the same silly mistakes over and over again, but also catching the coolest new tricks as they pass by. She also spends time tearing apart consumer products to see how they have been manufactured, adding to their arsenal of available processes, both …read more

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Posted in cnc hacks, fictive, Hack Chat, Hackaday Columns, manufacturing, rapid prototyping | Leave a comment

Akiba: Shenzhen in 30 Minutes

Multi-talented hacker extraordinaire and electrical engineer [Akiba] is based in Japan, and this makes it just a hop, skip, and a jump over to Shenzhen, China, the hardware capital of the world. He’s led a number of manufacturing tours aimed at acquainting hackers with the resources there, and now he’s giving you the benefit of his experience in a 30-minute video. It’s great.

Sourcing

When [Akiba] is in Shenzhen, he picks up all the same commodity parts that you would, because they’re just so cheap. And Hua Qiang Bei is its epicenter: it’s a gigantic market for components, and they’re …read more

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Posted in Akiba, china, cons, Featured, manufacturing, product, prototype, prototyping, shenzhen | Leave a comment

Silicon Wafer Transfer Machine Is Beautifully Expensive

There’s nothing more freeing than to be an engineer with no perceptible budget in sight. [BrendaEM] walks us through a teardown of a machine that was designed under just such a lack of constraint. It sat inside of a big box whose job was to take silicon wafers in on one side and spit out integrated circuits on the other.

[BrendaEM] never really divulges how she got her hands on something so expensive that the engineer could specify “tiny optical fiber prisms on the end of a precision sintered metal post” as an interrupt solution for the wafer.  However, we’re …read more

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Posted in ic, machine, manufacturing, misc hacks, silicon, teardown, wafer transfer | Leave a comment