Category Archives: metalworking

DIY Electric Roller Bender Can Handle The Thick(er) Stuff

Every serious metal worker will end up getting themself a roller bender at some point, but if you’re as dedicated as [Meanwhile in the Garage], you might just start building the things yourself. His heavy-duty electric roller bender, demonstrated in the video after the break, is perfect for the thicker …read more

Continue reading

Posted in bar bending, bending, machining, metalworking, tool hacks, welding | Leave a comment

Hydraulic Bench Vise a Masterpiece of Scrap Metal and Angle Grinding

For most of us, a vise is the sort of thing you clamp onto the edge of a workbench and crank down by hand. It might even be made of plastic, depending on the kind of work you find yourself doing with it. But it’s safe to say that [WorkshopFromScratch] …read more

Continue reading

Posted in angle grinder, bench vise, hydraulic, metalworking, tool hacks, welding | Leave a comment

Automatic Cut-Off Saw Takes The Tedium Out Of A Twenty-Minute Job

For [Turbo Conquering Mega Eagle], the question was simple: Do I spend 20 minutes slaving away in front of a bandsaw to cut a bunch of short brass rods into even shorter pieces of brass rod? Or do I spend days designing and building an automatic cutoff saw to do …read more

Continue reading

Posted in automation, brass, control, cut-off, metalworking, steel, tool hacks, tools | Leave a comment

Build Your Own Metal Roller

Metal fabrication is a useful skill to have. There’s plenty you can achieve in your workshop at home, given the right tools. There’s lathes for turning, mills for milling, and bandsaws and dropsaws for chopping it all to pieces. But what do you do if you need to make hoops …read more

Continue reading

Posted in bending, metal working, metalwork, metalworking, tool hacks | Leave a comment

Hack Chat: The Home Machine Shop with Quinn Dunki

Join us Wednesday at noon Pacific time for the Home Machine Shop Hack Chat!

Even if you haven’t been here for very long, you’ll probably recognize Quinn Dunki as Hackaday’s resident consulting machinist. Quinn recently did a great series of articles on the “King of Machine Tools”, the lathe, covering …read more

Continue reading

Posted in 6502, cnc, Hackaday Columns, lathe, machine tools, metalworking, milling machine, The Hack Chat | Leave a comment

Become the Next Fabergé With a Rose Engine Lathe

The basics of a skill may take a long time to master, but there is always something else to learn about regardless of the craft. Building a piece of fine furniture out of hardwood or being able to weld together a bicycle from scratch are all impressive feats, but there …read more

Continue reading

Posted in detail, Engine turning, lathe, mdf, metalworking, rose engine, tool hacks, woodworking | Leave a comment

A DIY Slip Roll On The Cheap

When you need to roll sheet or thin flat bar stock into an arc, you need a rolling machine, also known as a slip roll. If you’ve priced these lately, you’ll know that they can be rather expensive, especially if you are only going to use them for one or …read more

Continue reading

Posted in metalworking, sheet metalwork, slip roll, tool hacks | Leave a comment

Art Deco Control Panel Looks Out of Metropolis

Bakelite, hammertone gray finish, big chunky toggle switches, jeweled pilot lights – these are a few of [Wesley Treat]’s favorite retro electronics things. And he’ll get no argument from us, as old gear is one of our many weak spots. So when he was tasked by a friend to come …read more

Continue reading

Posted in aluminum, Art Deco, chaser light, chassis, classic hacks, control panel, metalworking, retro, walnut, woodworking | Leave a comment

Homemade Shop Vise Packs a Hydraulic Punch

It’s a sad day when one of the simplest and generally most reliable tools in the shop – the bench vise – gives up the ghost. With just a pair of beefy castings and a heavy Acme screw, there’s very little to go wrong with a vise, but when it happens, why not take it as an opportunity to make your own? And, why not eschew the screw and go hydraulic instead?

That’s the path [Darek] plotted when his somewhat abused vise reached end-of-life with an apparently catastrophic casting failure. His replacement is completely fabricated from steel bar and channel …read more

Continue reading

Posted in fabrication, hydraulics, metalworking, tool hacks, vise, welding, work holding | Leave a comment

A Three Axis Mill For The End Of The World

A mill is one of those things that many hackers want, but unfortunately few get their hands on. Even a low-end mill that can barely rattle its way through a straight cut in a piece of aluminum is likely to cost more than all the other gear on your bench. A good one? Don’t even ask. So if something halfway decent is out of your price range, you might as well throw caution to the wind and build one.

That’s more or less the goal behind this extremely basic three axis mill built by [Michael Langeder]. Designed around a cheap …read more

Continue reading

Posted in cross slide vice, hardware, junk bin, machining, metalworking, mill, tool hacks | Leave a comment