Category Archives: mold making

Casting Metal Parts and Silicone Molds from 3D Prints

The invention of the relatively affordable 3D printer for home use has helped bring methods used to produce parts for prototypes, samples, and even manufacturing, closer to designers. This tutorial on how to cast metal parts from 3D printed silicone molds is a perfect example of how useful a 3D printer can be when you are looking to make a custom and durable metal part at home.

After 3D printing a mold design using an Ultimaker 2 [M. Borgatti] casts the mold using Smooth-On Mold Star 15 that can withstand heat up to 450 °F (232 °C), which he points …read more

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Posted in 3D printed mold, 3d printer, 3d Printer hacks, 3d printing, cnc, howto, metal casting, mold making | Leave a comment

Tools of the Trade – Thermoforming

Chances are good that you’ve already lost some blood to thermoforming, the plastics manufacturing process that turns a flat sheet of material into an unopenable clamshell package, tray inside a box, plastic cup, or leftover food container.  Besides being a source of unboxing danger, it’s actually a useful technique to have in your fabrication toolchest. In this issue of Tools of the Trade, we look at how thermoforming is used in products, and how you can hack it yourself.

The process is simple; take a sheet of plastic material, usually really thin stuff, but it can get as thick as …read more

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Posted in bending plastic, Curated, Featured, mold making, Skills, thermoplastic, vacuum plastic | Leave a comment