Category Archives: motor

Rewire Your Own Brushless Motors

Hackaday likes the idea of fine-tuning existing hardware rather than buying new stuff. [fishpepper] wrote up a tutorial on rewinding brushless motors, using the Racerstar BR1103B as the example. The BR1103B comes in 8000 Kv and 10000 Kv sizes,  but [fishpepper] wanted to rewind the stock motor and make 6500 Kv and 4500 Kv varieties — or as close to it as he could get.

Kv is the ratio of the motor’s RPM to the voltage that’s required to get it there. This naturally depends on the magnet coils that it uses. The tutorial goes into theory with the difference …read more

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Posted in brushless, drone hacks, motor, rewinding motors, tutorial | Leave a comment

Open Source Motor Controller Makes Smooth Moves with Anti-Cogging

Almost two years ago, a research team showed that it was possible to get fine motor control from cheap, brushless DC motors. Normally this is not feasible because the motors are built-in such a way that the torque applied is not uniform for every position of the motor, a phenomenon known as “cogging”. This is fine for something that doesn’t need low-speed control like a fan motor, but for robotics it’s a little more important. Since that team published their results, though, we are starting to see others implement their own low-speed brushless motor controllers.

The new method of implementing …read more

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Posted in anti-cogging, BLDC, brushless, cogging, dc, hobby, motor, robotics, robots hacks, servo | Leave a comment

Testing Brushless Motors with a Scope (or a Meter)

Brushless motors have a lot of advantages over traditional brushed motors. However, testing them can be a bit of a pain. Because the resistance of the motor’s coils is usually very low, a standard resistance check isn’t likely to be useful. Some people use LC meters, but those aren’t as common as a multimeter or oscilloscope. [Nils Rohwer] put out two videos — one two years ago and one recently — showing how to test a brushless motor with a multimeter or scope. Oh, you do need one other thing: a drill.

You don’t have to drill into the motor, …read more

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Posted in brushless motor, motor, motor testing, tool hacks | Leave a comment

TeensyStep – Fast Stepper Library for Teensy

The Teensy platform is very popular with hackers — and rightly so. Teensys are available in 8-bit and 32-bit versions, the hardware has a bread-board friendly footprint, there are a ton of Teensy libraries available, and they can also run standard Arduino libraries. Want to blink a lot of LED’s? At very fast update rates? How about MIDI? Or USB-HID devices? The Teensy can handle just about anything you throw at it. Driving motors is easy using the standard Arduino libraries such as Stepper, AccelStepper or Arduino Stepper Library.

But if you want to move multiple motors at high micro-stepping …read more

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Posted in arduino, Bresenham, FlexTimer Module, IntervallTimer, Microcontrollers, motor, motor speed, pulse rate, schrittmotor, stepper, stepper driver, stepper motor, StepperMotor, Teensy | Leave a comment

Open Source High Power EV Motor Controller

For anyone with interest in electric vehicles, especially drives and control systems for EV’s, the Endless-Sphere forum is the place to frequent. It’s full of some amazing projects covering electric skateboards to cars and everything in between. [Marcos Chaparro] recently posted details of his controller project — the VESC-controller, an open source controller capable of driving motors up to 200 hp.

[Marcos]’s controller is a fork of the VESC by [Benjamin Vedder] who has an almost cult following among the forum for “creating something that all DIY electric skateboard builders have been longing for, an open source, highly programmable, high …read more

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Posted in BLDC, electric vehicle, esc, field oriented control, FOC, igbt, KiCAD, motor, motor controller, STM32F4, transportation hacks | Leave a comment

A Disc Shooter For When Rubber Bands Or Nerf Darts Aren’t Enough

There are times in everybody’s life when they feel the need to shoot at things in a harmless manner. For those moments there are rubber bands and Nerf darts, but even then they feel like mere toys. If that is the point at which you find yourself, then maybe [Austin]’s home-made electric disc shooter can help.

Operation of the shooter is simple enough. A stack of 3D-printed plastic discs is loaded into a tubular magazine, from which individual disks are nudged by a motor-driven cam controlled by the trigger. Once the disc leaves the magazine it reaches a vacuum cleaner …read more

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Posted in arduino, disc gun, motor, motor drive, toy gun, toy hacks | Leave a comment

You Probably Don’t Want To Find This Toilet In Your Washroom

Ok, this one is a bit bizarre, but in perfect keeping with the subject matter: a talking toilet ripped from the pages of the Captain Underpants children’s books. Hackaday.io user [hamblin.joe]’s county fair has a toilet decorating contest and at the suggestion of their neighbour’s son, [hamblin.joe] hatched a plan to automate the toilet using an Arduino in the fashion of the hero’s foes.

Two Arduinos make up this toilet’s brains, an Adafruit Wave Shield imbues it with sound capabilities, and a sonic wave sensor will trigger the toilet’s performance routine when someone approaches. A windshield wiper motor …read more

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Posted in adafruit, Arduino Hacks, Captain, fair, motor, toilet, Uncategorized, Underpants, wave shield, Windshield Wiper | Leave a comment

Wire-bots, Roll Out!

Designing and 3D-printing parts for a robot with a specific purpose is generally more efficient than producing one with a general functionality — and even then it can still take some time. What if you cut out two of those cumbersome dimensions and still produce a limited-yet-functional robot?

[Sebastian Risi] and his research team at the IT University of Copenhagen’s Robotics, Evolution, and Art Lab, have invented a means to produce wire-based robots. The process is not far removed from how industrial wire-bending machines churn out product, and the specialized nozzle is also able to affix the motors to the …read more

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Posted in motor, printing, recycle, robot, robots hacks, weird, wire | Leave a comment

Have Chainsaw, Will Travel

What’s the worst thing that could happen if you strapped a chainsaw motor to a tricycle? Turns out the worst that happened to [ThisDustin] and his friends is that it turned out hilariously awesome.

This aptly-named ‘chainsawtrike’ isn’t much in the way of comfort, so a pair of foot pegs had to be welded onto the front forks, along with a mount for the chainsaw motor. The rear axle had to be replaced with 5/8″ keyed stock, trimmed to fit the trike wheel and secured with keyed hubs. [ThisDustin] and crew also needed an intermediate sprocket to act as a …read more

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Posted in chainsaw, gear, motor, reduction, transportation hacks, tricycle, welding | Leave a comment

Cordless Water Pump!

A water pump is one of those items that are uncommonly used, but invaluable when needed. Rarer still are cordless versions that can be deployed at speed. Enter [DIY King 00], who has shared his build of a cordless water pump!

The pump uses an 18 volt brushed motor and is powered by an AEG 18V LiPo battery. That’s the same battery as the rest of [DIY King]’s power tools, making it convenient to use. UPVC pipe was used for the impeller — with a pipe end cap for a housing. A window of plexiglass to view the pump in …read more

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Posted in battery, cordless, diy, how-to, motor, power, pump, tool, tool hacks, water | Leave a comment