Category Archives: potting

Repairs You Can Print: Fixing a Rat-Attacked Mic Cord

We’ve all been there — a steamy night in the rainforest of Papua New Guinea, sweaty slumber disturbed by the unmistakable sounds of gnawing. In the morning we discover that a rodent of unusual tastes has chewed the microphone cable of our transceiver right half in two, leaving us out of touch with base camp. If we had a nickel for every time that’s happened.

It may sound improbable, but that’s the backstory behind [Marius Taciuc]’s 3D-printed mic cord repair. Even with more mundane failure modes, the retractile cords on microphones are notoriously difficult to fix. Pretty much any of …read more

Continue reading

Posted in microphone, potting, Repairs You Can Print, retractile, splice | Leave a comment

Conductive Concrete Confounds Circuitry

There’s a fairly good chance you’ve never tried to embed electronics into a chunk of concrete. Truth be told, before this one arrived to us via the tip line, the thought had never even occurred to us. After all, the conditions electronic components would have to endure during the pouring and curing process sound like a perfect storm of terrible: wet, alkaline, and with a bunch of pulverized minerals thrown in for good measure.

But as it turns out, the biggest issue with embedding electronics into concrete is something that most people aren’t even aware of: concrete is conductive. Not  …read more

Continue reading

Posted in LightNudge, potting | Leave a comment

A Short Introduction to Staking and Potting

Staking and potting are not often used in the hobby electronics world, not really entering to the common vernacular. However, everyone who’s ever busted out a glue-gun to convince that dang wire that keeps coming loose to stay has done it.

However, as [Sean Thomas] touches on, staking is not necessarily as easy as a dob of hot glue. There is a method to the madness. [Sean] gives some examples in pictures, but also directs people to the excellent NASA standard methods for staking. It’s surprising how many unintuitive caveats there are to the proper technique.

Potting, or covering everything …read more

Continue reading

Posted in misc hacks, platinum cure, potting, rtv, silicone, staking | Leave a comment