Category Archives: prototype

Test PCBs on a Bed of Nails

While it might be tempting to start soldering a circuit together once the design looks good on paper, experience tells us that it’s still good to test it out on a breadboard first to make sure everything works properly. That might be where the process ends for one-off projects, but for large production runs you’re going to need to test all the PCBs after they’re built, too. While you would use a breadboard for prototyping, the platform you’re going to need for quality control is called a “bed of nails“.

This project comes to us by way of [Thom] who …read more

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Posted in bed of nails, control, driver, nixie, pins, production, prototype, quality, test, tool hacks | Leave a comment

Mini Vectrex Prototype Restored By National Videogame Museum

The crash of the videogame market in 1983 struck down a slew of victims, and unique products such as the Vectrex were not immune to its destructive ways. The all-in-one console featured a monochromatic vector display and offered an arcade-like experience at home complete with an analog joystick controller. It sadly never made it to its second birthday before being axed in early 1984, however, thanks to the [National Videogame Museum] we now how a glimpse of an alternate history for the Vectrex. They posted some photos of an unreleased Vectrex prototype that was restored to working order.

Little was …read more

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Posted in news, prototype, vectrex, videogames | Leave a comment

With Grinning Keyboard and Sleek Design, This Synth Shows It All

Stylish! is a wearable music synthesizer that combines slick design with stylus based operation to yield a giant trucker-style belt buckle that can pump out electronic tunes. With a PCB keyboard and LED-surrounded inset speaker that resembles an eyeball over a wide grin, Stylish! certainly has a unique look to it. Other synthesizer designs may have more functions, but certainly not more style.

The unit’s stylus and PCB key interface resemble a Stylophone, but [Tim Trzepacz] has added many sound synthesis features as well as a smooth design and LED feedback, all tied together with battery power and integrated speaker …read more

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Posted in 2018 Hackaday Prize, 3d printed, Belt Buckle, milled pcb, music, musical hacks, othermill, pcb, prototype, sequencer, stylish!, stylophone, synth, synthesizer, The Hackaday Prize | Leave a comment

xLIDAR Is A Merry-Go-Round Of Time-Of-Flight Sensors

[JRodrigo]’s xLIDAR project is one of those ideas that seemed so attractively workable that it went directly to a PCB prototype without doing much stopping along the way. The concept was to mount a trio of outward-facing VL53L0X distance sensors to a small PCB disk, and then turn that disk with a motor and belt while taking readings. As the sensors turn, their distance readings can be used to paint a picture of the immediate surroundings (at least within about 1 meter, which is the maximum range of the VL53L0X.)

The hardware is made to be accessible and has a …read more

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Posted in distance sensor, diy, lidar, prototype, The Hackaday Prize, time of flight, TOF, VL53L0X, xlidar | Leave a comment

How to Put the ‘Pro’ in Prototype

It’s easy to get professional-quality finishes on your prints and prototypes if you take the right steps. In the final installment of his series about building with Bondo, product designer [Eric Strebel] shows us how it’s done no matter what the substrate.

How does he get such a smooth surface? A few key steps make all the difference. First, he always uses a sanding block of some kind, even if he’s just wrapping sandpaper around a tongue depressor. For instance, his phone holder has a round indent on each side. We love that [Eric] made a custom sanding block by …read more

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Posted in how-to, misc hacks, print finishing, prototype, sanding | Leave a comment

Taking a Guitar Pedal From Concept Into Production

Starting a new project is fun, and often involves great times spent playing with breadboards and protoboards, and doing whatever it takes to get things working. It can often seem like a huge time investment just getting a project to that functional point. But what if you want to take it to the next level, and take your project from a prototype to a production-ready form? This is the story of how I achieved just that with the Grav-A distortion pedal.

Why build a pedal, anyway?

A long time ago, I found myself faced with a choice. With graduation looming …read more

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Posted in manufacturing, musical hacks, op-amp, production, prototype, prototyping | Leave a comment

Akiba: Shenzhen in 30 Minutes

Multi-talented hacker extraordinaire and electrical engineer [Akiba] is based in Japan, and this makes it just a hop, skip, and a jump over to Shenzhen, China, the hardware capital of the world. He’s led a number of manufacturing tours aimed at acquainting hackers with the resources there, and now he’s giving you the benefit of his experience in a 30-minute video. It’s great.

Sourcing

When [Akiba] is in Shenzhen, he picks up all the same commodity parts that you would, because they’re just so cheap. And Hua Qiang Bei is its epicenter: it’s a gigantic market for components, and they’re …read more

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Posted in manufacturing, product, prototype, prototyping, shenzhen | Leave a comment