Category Archives: soldering

Coolant Hoses Retasked to Lend a Helping Hand

Everyone needs a helping hand in the shop once in a while, and most of us have gone the traditional route and bought one of those little doohickies with the cast iron base and adjustable arms terminated in alligator clips. They’re cheap, they’re readily available, and they’re “Meh,” at best.

In the quest for better hands, [Jeremy S. Cook] came up with this custom design for a benchtop aid, and we’re pretty impressed. There are commercial designs out there that use the same flexible coolant hoses, called Loc-Line, which are often seen spewing coolant on metalworking machines like mills and …read more

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Posted in alligator clips, coolant hose, helping hand, Loc-Line, soldering, tool hacks | Leave a comment

Push Big Red Button, Receive Power.

As with the age-old panic after realizing you have left an oven on, a candle lit, and so on, a soldering tool left on is a potentially serious hazard. user [Nick Sayer] had gotten used to his Hakko soldering iron’s auto shut-off and missed that feature on his de-soldering gun of the same make. So, what was he to do but nip that problem in the bud?

Instead of modding the tool itself, he built an AC plug that will shut itself off after a half hour. Inside a metal project box — grounded, of course — an ATtiny85 …read more

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Posted in ac, ATtiny Hacks, gun, iron, plug, safety, soldering, timer | Leave a comment

Get Down to the Die Level with this Internal Chip Repair

Usually, repairing a device entails replacing a defective IC with a new one. But if you’ve got young eyes and haven’t had caffeine in a week, you can also repair a defective chip package rather than replace it.

There’s no description of the incident that resulted in the pins of the QFP chip being ablated, but it looks like a physical insult like a tool dropped on the pins. [rasminoj]’s repair consisted of carefully grinding away the epoxy cap to expose the internal traces leading away from the die and soldering a flexible cable with the same pitch between the …read more

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Posted in chip, die, ic, QFP, repair, repair hacks, soldering | Leave a comment

EMMC Hacks For The Speed And Capacity Upgrade Win

You could say that it is the essence of a site like this one, that the kind of people who form our readership are also the kind of people who examine the specs of the devices in front of them to reveal hidden features. Such was the case with [Ryan], who noticed that the eMMC controller on his 96Boards HiKey development board supports both HS200 data transfer speeds and 1.8v signaling, both of which it wasn’t using.

In unlocking the extra performance, he takes readers through a primer on the device tree, and is happy to report that his transfer …read more

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Posted in 96boards HiKey, emmc, eMMC controller, HiKey, parts, soldering | Leave a comment

Think You Know Everything About Soldering?

[Joshua] has frequent discussions about his soldering techniques with viewers of his YouTube channel. He finally decided to interview [Randy Rubinstein] who is the president of SRA Soldering. In nearly an hour, they talk about everything from solder alloys to proper temperature. They also talk about lead exposure, flux cleaning, and lead-free solder.

They also talk about strategies for rework with lead-free and using special solder for removing SMD components. Honestly, although the first frame of the video says “your solder sucks,” we didn’t really find any earth-shattering revelations about something everyone’s doing wrong. We did, however, find a lot …read more

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Posted in solder, solder alloy, solder temperature, soldering, tool hacks | Leave a comment

Key to Soldering: Pace Yourself

When writing my last article, I came upon something I thought had been lost to the seven seas of YouTube: the old-school “Basic Soldering Lesson” series from Pace Worldwide.

This nine-episode-long series is what retaught me to solder, and is a masterpiece, both in content and execution. With an episode titled “Integrated Circuits: T0-5 Type Packages & Other Multi-leaded Components” and a 20-minute video that only focuses on solder and flux, it’s clear from the get-go that these videos mean business. Add that to the fact that the videos are narrated by [Paul Anthony], the local weatherman in the Washington …read more

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Posted in basics, howto, introduction, soldering, Uncategorized | Leave a comment

Home-made Soldering Station For $15

A proper soldering iron is one of the fundamental tools that a good hacker needs. Preferably one that has a temperature control so it can handle different types of solder and connectors.

Decent soldering stations aren’t cheap, but [Code and Solder] show you how to make one for about $15 in parts. This uses a cheap non-temperature-controlled USB soldering iron, an Arduino and a few other bits that they got from AliExpress. The plan is to add a thermocouple to the soldering iron, and let the Arduino control the temperature. A rotary dial and LCD screen control the set-point, and …read more

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Reflow Soldering at Another Level

We’re used to reflow soldering of our PCBs at the hacker level, for quite a few years people have been reflowing with toaster ovens, skillets, and similar pieces of domestic equipment and equipping them with temperature controllers and timers. We take one or two boards, screen print a layer of solder paste on the pads by using a stencil, and place our surface-mount components with a pair of tweezers before putting them in the oven. It’s a process that requires  care and attention, but it’s fairly straightforward once mastered and we can create small runs of high quality boards.

But …read more

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Posted in assembly, Featured, reflow, reflow soldering, Skills, smd, smd parts, soldering | Leave a comment

Iron Tips: Soldering Headphones and Enamel Wire

We’ve all had that treasured pair of headphones fail us. One moment we’re jamming out to our favorite song, then, betrayal. The right ear goes out. No wait. It’s back. No, damn, it’s gone. It works for a while and then no jiggling of the wire will bring it back. So we think to ourselves, we’ve soldered before. This is nothing. We’ll just splice the wire together.

So we open it up only to be faced with the worst imaginable configuration: little strands of copper enamel wire intertwined with nylon for some reason. How does a mortal solder this? First …read more

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Posted in diy, enamel, Featured, flux, headphones, kester, repair, Skills, solder, soldering | Leave a comment

Ikea Desk Lamp That Will Defend Your Lungs

While some people may enjoy the occasional whiff of noxious smells — gasoline, axe body spray, etc — prolonged exposure to fumes is not good for your health. This goes for soldering too, isn’t it about time you added some abatement to your bench tools?

Inspired by some of the fume hoods we’ve featured before — take note, ye who art lacking projects — [Georg Sluyterman] put together his own Ikea lamp fume extractor.

The most striking feature is that it’s mounted on an Ikea desk lamp making for convenient positioning and minimal clutter. A NeoPixels strip lights …read more

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Posted in fume, hood, ikea, lamp, motion, sensor, soldering, tool hacks | Leave a comment