- March 2019
- February 2019
- January 2019
- December 2018
- November 2018
- October 2018
- September 2018
- August 2018
- July 2018
- June 2018
- May 2018
- April 2018
- March 2018
- February 2018
- January 2018
- December 2017
- November 2017
- October 2017
- September 2017
- August 2017
- July 2017
- June 2017
- May 2017
- April 2017
- March 2017
- February 2017
- January 2017
- December 2016
- November 2016
- October 2016
- September 2016
Category Archives: tool hacks
If you’re looking at CNC machines, or machine tools in general, heavier is better. That old drill press or mill made of a few hundred pounds of cast iron isn’t just better because it’s stood the test of time for a hundred years — greater mass equals less vibration. Thanks …read more
When we get a new device these days, somewhere in the package is likely to be a wall-wart USB power supply. We look for a place to plug in the little switch-mode dongle, rearrange a few plugs in the mains power strip, and curse its designers for the overly cozy …read more
While it might be tempting to start soldering a circuit together once the design looks good on paper, experience tells us that it’s still good to test it out on a breadboard first to make sure everything works properly. That might be where the process ends for one-off projects, but for large production runs you’re going to need to test all the PCBs after they’re built, too. While you would use a breadboard for prototyping, the platform you’re going to need for quality control is called a “bed of nails“.
This project comes to us by way of [Thom] who …read more
Open-Source Extruded Profile systems are a mature breed these days. With Openbuilds, Makerslide, and Openbeam, we’ve got plenty of systems to choose from; and Amazon and Alibaba are coming in strong with lots of generic interchangeable parts. These open-source framing systems have borrowed tricks from some decades-old industry players like Rexroth and 80/20. But from all they’ve gleaned, there’s still one trick they haven’t snagged yet: affordable springloaded T-nuts.
I’ve discussed a few tricks when working with these systems before, and Roger Cheng came up with a 3D printed technique for working with T-nuts. But today I’ll take another step …read more
CNC milling a copper-clad board is an effective way to create a PCB by cutting away copper to form traces instead of etching it away chemically, and [loska] has improved that process further with his DIY PCB vacuum table. The small unit will accommodate a 100 x 80 mm board size, which was not chosen by accident. That’s the maximum board size that the free version of Eagle CAD will process.
When it comes to milling PCBs, double-sided tape or toe clamps are easy solutions to holding down a board, but [loska]’s unit has purpose behind its added features. The …read more
The Hackaday Superconference is all about showcasing the hardware heroics of the Hackaday community. We also have a peer-reviewed journal with the same goal, and for the 2018 Hackaday Superconference we got a taste of the first paper to make it into our fully Open Access Journal. It comes from Ted Yapo, it is indeed a tale of hardware heroics: what happens when you don’t want to spend sixty thousand dollars on a vector network analyzer?
Ted’s talk begins with a need for a network analyzer. These allow for RF measurements, but if you ever need one, be prepared: you …read more
Designing circuit boards for high speed applications requires special considerations. This you already know, but what exactly do you need to do differently from common board layout? Building on where I left off discussing impedance in 2 layer Printed Circuit Board (PCB) designs, I wanted to start talking about high speed design techniques as they relate to PCBs. This is the world of multi-layer PCBs and where the impedance of both the Power Delivery Network (PDN) and the integrity of the signals themselves (Signal Integrity or SI) become very important factors.
I put together a few board designs to test …read more
Oscilloscope bandwidth is a tricky thing. A 100 MHz scope will have a defined attenuation (70%) of a 100 MHz sine wave. That’s not really the whole picture, though, because we aren’t always measuring sine waves. A 100 MHz square wave, for example, will have sine wave components at 100 MHz, 300 MHz, and the other odd harmonics. However, it isn’t that a 100 MHz scope won’t show you something at a higher frequency — it just doesn’t get the y-axis right. [Daniel Bogdanoff] from Keysight decided to think outside of the box and made a video about using scopes …read more
There is a technology that will allow you to add inks, resins, and paints to any flat surface. Screen printing has been around since forever, and although most of the tutorials and guides out there will tell you how to screen print onto t-shirts, [Ben Krasnow] had the idea of putting patterns of paint on acrylic, metal, or even ITO glass for electroluminescent displays. With screen printing, the devil is in the details, but lucky enough for all of us, [Ben] figured everything out and is sharing his knowledge with us.
The ten thousand foot view of screen printing is …read more
The lathe is a simple enough tool to understand, but requires much practice to truly master. During the turning process, it’s often necessary to inspect the workpiece. This generally necessitates stopping the lathe, waiting for everything to spin down, and then starting again. This can be a major time sink when added up across the full scope of a project. However, the magic of strobes can help.
The basics of [Darcy]’s project will be familiar to any hacker who has worked with rotating machinery before. The rotational speed of the lathe is measured, in this case using a reed switch …read more