Category Archives: vibration

Fighting Machine Tool Chatter with a 555 Timer

Vibration is a fact of life in almost every machining operation. Whether you’re milling, drilling, turning, or grinding, vibration can result in chatter that can ruin a part. Fighting chatter has generally been a matter of adding more mass to the machine, but if you’re clever about things, chatter reduction can be accomplished electronically, too. (YouTube, embedded below.)

When you know a little something about resonance, machine vibration and chatter start to make sense. [AvE] spends quite a bit of time explaining and demonstrating resonance in the video — fair warning about his usual salty shop language. His goal with …read more

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Posted in 555, chatter, cutting, lathe, milling machine, resonance, tool hacks, variable frequency drive, vfd, vibration | Leave a comment

Bulking up a Lightweight Lathe with a Concrete Cart

When it comes to machine tools, a good rule of thumb is that heavier is better. A big South Bend lathe or Bridgeport mill might tip the scales at ludicrous weight, but all that mass goes to damping vibration and improving performance. So you’d figure a lathe made of soda cans could use all the help is could get; this cast concrete machine cart ought to fit the bill nicely

Perhaps you’ve caught our recent coverage of [Makercise]’s long and detailed vlog of his Gingery lathe build. If not, you might want to watch the 5-minute condensed video of the …read more

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Posted in cart, concrete, gingery, lathe, Machine tool, mass damper, Shaper, stability, tool hacks, vibration | Leave a comment

Appliance Monitor is Kinda Shaky

Lots of people set out to build appliance monitors, whether it be for the fridge, the garage door, or the washing machine. Often, it’s nicer not to cut into an appliance to make direct electrical connections, especially when mains power or water is involved. But how else can we know what the appliance is doing?

[Drew Dormann] wanted to smarten up his old washing machine, so designed a system that uses a vibration sensor to monitor appliances. It’s a simple build, pairing the 801s vibration sensor with a Raspberry Pi Zero. Naturally, adapter boards are readily available to make hooking …read more

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Posted in IoT, laundry, laundry monitor, Raspberry Pi, vibration, vibration monitor, vibration sensor | Leave a comment