Category Archives: welding

Solve Your Precision Woes With a Sliding Angle Grinder

Angle grinders are among the most useful tools for anyone who’s ever had to cut metal. They’re ergonomic, compact, and get the job done. Unfortunately, one of the tradeoffs you usually make when using them is precision.

But thankfully, there’s a DIY solution. YouTuber [workshop from scratch] demonstrated the build …read more

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Posted in angle grinder, hardware, how-to, metal, steel, welding | Leave a comment

Bend some Bars with a Flywheel

The ability to look at a pile of trash, and see the for treasure is a skill we hold in high regard around here. [Meanwhile in the Garage] apparently has this skill in spades and built himself a metal bar bending machine using an old flywheel and starter pinion gear. …read more

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Posted in bar bending, gears, lathe, metal working, milling, rollers, tool hacks, welding | Leave a comment

Modified Tombstone Welder Contains a Host of Hacks

State-of-the-art welding machines aren’t cheap, and for good reason: pushing around that much current in a controlled way and doing it over an entire workday takes some heavy-duty parts. There are bargains to be found, though, especially in the most basic of machines: AC stick welders. The familiar and aptly …read more

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Posted in AC. DC, arc welding, GMAW, microwave oven transformer, MOT, rectifier, Silicon Controlled Rectifier, tig, tool hacks, tungsten, welding | Leave a comment

Russian eBike Goes Everywhere, Possibly Legal

Electric bikes may be taking the world by storm, but the world itself doesn’t have a single way of regulating ebikes’ use on public roads. Whether or not your ebike is legal to ride on the street or sidewalk where you live depends mostly on… where you live. If you’re …read more

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Posted in bicycle, bike, ebike, electric, homemade, hub motor, motorized, russia, suspension, transportation hacks, tricycle, welding | Leave a comment

Hydraulic Bench Vise a Masterpiece of Scrap Metal and Angle Grinding

For most of us, a vise is the sort of thing you clamp onto the edge of a workbench and crank down by hand. It might even be made of plastic, depending on the kind of work you find yourself doing with it. But it’s safe to say that [WorkshopFromScratch] …read more

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Posted in angle grinder, bench vise, hydraulic, metalworking, tool hacks, welding | Leave a comment

Nanoparticles Make Mega Difference for “Unweldable” Aluminum

Though much of it is hidden from view, welding is a vital part of society. It’s the glue that holds together the framework of the cars we drive, the buildings we occupy, the appliances we use, and the heavy machinery that keeps us moving forward. Every year, the tireless search …read more

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Posted in aluminium, arc welding, chemistry hacks, Engineering, Featured, filler rod, nanoparticles, TIG welding, welding | Leave a comment

Plastics: Acrylic

If anything ends up on the beds of hobbyist-grade laser cutters more often than birch plywood, it’s probably sheets of acrylic. There’s something strangely satisfying about watching a laser beam trace over a sheet of the crystal-clear stuff, vaporizing a hairs-breadth line while it goes, and (hopefully) leaving a flame-polished cut in its wake.

Acrylic, more properly known as poly(methyl methacrylate) or PMMA, is a wonder material that helped win a war before being developed for peacetime use. It has some interesting chemistry and properties that position it well for use in the home shop as everything from simple enclosures …read more

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Posted in acrylic, Hackaday Columns, how-to, Laser cutting, plastic, PMMA, poly(methyl methacrylate), polymer, Solvent, welding | Leave a comment

Welding Robot Takes on a Hot, Dirty, Dangerous Job

They used to say that robots would take over the jobs too dirty or dangerous for humans. That is exactly what [Joel Sullivan] had in mind when he created this welding robot. [Joel] designed the robot for the OSB industry. No, that’s not a new operating system, it’s short for Oriented Strand Board. An engineered lumber, OSB is made of strands (or chips) of wood. It’s similar to plywood but doesn’t require large thin sheets of lumber. To make a panel of OSB, a 5-inch thick matt of wood chips is mixed with glue and compressed down to 5/16″ at …read more

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Posted in lumber, oriented strand board, osb, robotics, robots hacks, welder, welding | Leave a comment

Homemade Shop Vise Packs a Hydraulic Punch

It’s a sad day when one of the simplest and generally most reliable tools in the shop – the bench vise – gives up the ghost. With just a pair of beefy castings and a heavy Acme screw, there’s very little to go wrong with a vise, but when it happens, why not take it as an opportunity to make your own? And, why not eschew the screw and go hydraulic instead?

That’s the path [Darek] plotted when his somewhat abused vise reached end-of-life with an apparently catastrophic casting failure. His replacement is completely fabricated from steel bar and channel …read more

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Posted in fabrication, hydraulics, metalworking, tool hacks, vise, welding, work holding | Leave a comment

Scooter Hauls Kids With A Little Heavy Metal

Where there’s a will, there’s a way. Similarly, where there’s a paying customer and a well stocked metalworking shop, there will also be a way. That’s about all the backstory you need to understand this latest creation from [Richard Day] of 42Fab. A customer asked him to build something that didn’t exist, and in a few hours he not only fabricated it from scratch but documented the whole thing for our viewing pleasure.

The object in question is a mount that would allow the customer to pull a “Burley Bee” kid trailer behind their electric scooter. The trailer is only …read more

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Posted in electric scooter, fabrication, hardware, metalwork, scooter, trailer, transportation hacks, welding | Leave a comment